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Real-World Engineering


Reducing Power Consumption by 90%
Overview Transforming battery life through detailed power optimisation and firmware redesign. Technologies Low-power design | Firmware | Embedded systems | Power management Define the Problem A battery-powered device was failing to achieve its target operational life, limiting practical deployment. Diagnose the Root Cause Power profiling identified that several peripherals remained active during low-power states, causing significantly higher energy consumption than expected.


Satellite Messaging for the iPhone
Overview Enabling global satellite communication capability for standard smartphones through a compact, field-ready accessory. Technologies Satellite communications (Iridium) | GNSS | Embedded systems | Mobile integration | Power management Define the Problem Users operating in remote environments required reliable communication beyond the reach of traditional cellular networks. Conventional smartphones lacked the satellite communication capability needed to support messaging


Identifying a Silicon Timing Issue in a LoRa Chipset
Overview Diagnosing and validating a subtle silicon-level timing issue that impacted wireless communication stability. Technologies LoRa | Embedded systems | RF communications | Debug and validation Define the Problem During development of a LoRa communication system, intermittent timing instability was observed when operating at lower spreading factors intended to increase communication throughput. The issue appeared sporadic and difficult to reproduce consistently. Diagnose


Achieving Reliable Firmware Updates in the Field
Overview Developing a robust remote update mechanism for connected devices operating over constrained networks. Technologies Firmware | Bootloaders | IoT | Embedded systems Define the Problem Remote devices required firmware updates over very low data-rate communication links, where interruptions could occur at any time. Diagnose the Root Cause Traditional update approaches risked incomplete installations and device failure if communication was interrupted. Key engineering ch


Extending Wireless Range Without Increasing Power
Overview Improving communication range while remaining within regulatory transmission limits. Technologies RF design | Antennas | Wireless communications | Embedded systems Define the Problem A wireless system required greater communication range but could not increase transmission power due to regulatory constraints. Diagnose the Root Cause Investigation showed inefficiencies in antenna performance and receiver sensitivity limiting effective range. Key engineering challenges


Case Study: Factory Air Filter Panel Condition Monitoring
Objective Monitor the life and condition of panel air filters in industrial air handling systems, transitioning from time-based to service-based replacements with fault monitoring. Solution Innovisory developed a back-end dashboard system to monitor each system and panel filter condition. We began with a prototype system, capturing Filtrex’s requirements and creating a basic, low-cost platform for trialling. Feedback from the successful trial allowed us to refine the requirem


Ultra-Low-Power Industrial IoT Monitoring
Overview: Designing and deploying a scalable, low-power monitoring platform that transformed industrial air filtration from time-based maintenance to condition-based servicing. Technologies LoRa | Low-power embedded systems | Cloud platform | Industrial sensing The Problem Industrial air handling systems traditionally rely on fixed maintenance schedules to replace panel filters, regardless of their actual condition. This often results in unnecessary servicing, increased opera
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